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Pass the PECB ISO 9001 ISO-9001-Lead-Auditor Questions and answers with CertsForce

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Viewing questions 21-30 out of questions
Questions # 21:

Which action indicates that an organization is meeting the requirements of ISO 9001 regarding nonconforming outputs?

Options:

A.

Retaining documented information only on the actions taken.


B.

Verifying conformity to the applicable requirements prior to correction of the nonconforming outputs.


C.

Taking appropriate action to nonconforming products and services detected after the delivery of products, during or after the provision of services.


D.

Allowing employees to handle nonconformities based on their own judgment without structured procedures.


Expert Solution
Questions # 22:

At the end of an initial third-party certification audit, the audit team enters the closing meeting room to hold the closing meeting. Only two people are present and waiting for them, the Health and Safety Supervisor and the Administrative Officer. Neither has participated in the audit. However, the team had previously agreed with the auditee Quality Manager on a major non-conformity.

They said:

Health and Safety Supervisor says: "Good evening. We are sorry to inform you that the General Manager was convened by the CEO of the organization to analyze an unexpected, very serious situation with the personnel.

The Administration Officer: "Concerning the major non-conformity, the General Manager called us on the phone asking us to tell you that he agrees with the non-conformity and that the correction will be taken this week, and the corrective action is to be implemented before the end of this month. He also asked us to tell you that it would be a pity to postpone the recommendation for certification due to this ongoing issue that can be solved so easily. Do you want me to describe to you what he told me he would do?"

Which one of the following would be the correct response (as team leader) to the General Manager's request?

Options:

A.

OK. Then I will get in contact with my organization for instructions on what to do with this non-conformity.


B.

No, but please tell the General Manager that I will include in the report the non-conformity as an ongoing issue and also include his suggestion about certification.


C.

No, but please tell the General Manager that I will phone him in two days and will discuss the issue. Could you please give me his mobile phone number?


D.

OK. Please let me review his message. I will try to see if I can delay my train schedule for a couple of hours and review the proposed correction and corrective action.


Expert Solution
Questions # 23:

Takitup is a small fabrication organisation that manufactures steel fencing, stairs and platforms for the construction sector. It has been certified to ISO 9001 for some time and has appointed a new Quality Manager. The audit plan during a surveillance audit covers the organisation's improvement actions and the auditor asks to see the most recent management review meeting minutes.

The auditor finds that the management review report records that none of the improvement actions set by the previous review has been realised for a second time. A new Quality Manager has been brought in at the middle management level to rectify the situation as the organisation is concerned that it might lose its certification.

Select three options that would provide evidence of conformance with clause 10.3 of ISO 9001.

Options:

A.

Outsource more processes to external providers


B.

Removing expensive external providers from the database.


C.

An increase in the number of quality staff.


D.

A quality objective to achieve lower reject rates by quality control.


E.

Considering results from the analysis of the effectiveness of corrective actions to determine improvement opportunities.


F.

The certification body auditor reporting fewer nonconformities.


G.

An enhanced customer satisfaction survey score than in the previous year.


Expert Solution
Questions # 24:

Select the phrase that best describes the purpose of a quality management system to ISO 9001 in relation to the performance of an organization.

Options:

A.

Manages the performance


B.

Monitors the performance


C.

Dictates the performance


D.

Improves the performance


Expert Solution
Questions # 25:

Which type of audit risk is the risk that a significant defect may occur in the QMS, although the organization has internal control mechanisms in place?

Options:

A.

Control risk.


B.

Inherent risk.


C.

Detection risk.


D.

Operational risk.


Expert Solution
Questions # 26:

You are conducting an ISO 9001 audit of a Materials Recycling Facility (MRF). The organisation processes

waste plastics into raw materials for plastic bottle manufacturers. You reach the manual picking line where operators are removing contaminant materials from incoming products, such as plastic bags, plastic film and badly contaminated items that would compromise the recycling process. You interview the line supervisor.

You: "Why are these plastic items being rejected at this stage?"

Auditee: "They do not meet our processing standards."

You: "What is the reason for that?"

Auditee: "These items are likely to damage the machinery down the line. They can also compromise our

quality standards. We need to protect our reputation for good quality output materials."

You: "What happens to the rejected items?"

Auditee: "Some get melted down in another process later on and some are disposed of as waste products that cannot be recycled."

You: "What happens to the waste products?"

Auditee: "I'm not sure. I suppose they go to landfill."

Which two. of the following actions would you take to investigate further?

Options:

A.

Check the process for handling nonconforming items.


B.

Ask to review the percentage of waste materials.


C.

Find out if operators have regular hearing tests.


D.

Determine what happens to the waste products.


E.

Ask about operator PPE (Personal Protective Equipment).


F.

Determine whether there are quality objectives for reducing rejected material.


Expert Solution
Questions # 27:

During an internal audit, it was discovered that the calibration of a spectrometer used daily for production had expired, causing a nonconformance under Clause 7.1.5.2 of ISO 9001:2015. The root cause was the organization not considering the risk of the calibration provider leaving the country.

Which corrective action is the best one?

Options:

A.

We will select one sample, which we will send to an external laboratory and will use it as our internal standard.


B.

We will look for a local company to provide this service.


C.

We will have the results on one out of ten of our routine production samples double-checked by an external local laboratory.


D.

We will add this to our external issue register, assess its associated risk, and plan action to address that risk.


Expert Solution
Questions # 28:

An audit team leader arrives at a printing organisation to carry out a Stage 2 audit for a certification body. At a meeting with the Quality Manager, she is told that they have won their biggest contract from a computer manufacturer to print and compile computer documentation packages. They have leased the unit next door for space reasons but have never worked in this sector before. The Quality Manager wants the ISO 9001 certificate to cover the new contract.

During the audit, a team member finds that a number of print jobs have been rejected by several clients over a number of months due to spelling errors in the print run. The Print Manager blames the new employees they had to take on because of a big contract. The auditor raises a nonconformance against clause 10.2.1.b of ISO 9001.

Which one of the evidence statements would support this finding?

Options:

A.

There was no record that the organisation evaluated the effectiveness of the training given to new employees.


B.

There was no evidence that a check of spelling took place before the release of printing to the client.


C.

The actions taken to deal with customer complaints did not prevent recurrence of the problem.


D.

The organisation did not provide the correct resources to prevent nonconformity.


Expert Solution
Questions # 29:

A small cleaning services organisation is about to start work on a hospital cleaning contract for the local Health Trust. You,

as auditor, are conducting a Stage 2 audit to ISO 9001 and review the contract with the Service Manager. The contract

requires that a cleaning plan is produced.

You: "How was the cleaning plan for the contract developed?"

Service Manager: "We have a basic template that covers the materials, labour requirements and cleaning methods to be

employed. Some of that is specified by the customer."

You: "How does the plan deal with locations like the intensive care wards and the operating theatres, which are included

in the contract?"

Service Manager: "The basic plan covers general wards, but we will do more frequent cleaning in those areas if the

hospital requests it."

You: "Are you aware of the regulatory requirements for cleaning standards in hospitals?"

Service Manager: "No. We depend on the hospital to look after that side of things in the contract."

You decide to raise a non-conformity against section 8.2.2.a.1 of ISO 9001.

You decide to raise another non-conformity against section 8.2.4 of ISO 9001 when finding that the

cleaning plan was amended without the agreement of the Health Trust. A different cleaning chemical was

substituted to that specified in the contract. At the follow-up audit, the corrective action proposed was to

"obtain a concession from the Health Trust for use of the new chemical."

Which one of the following options is the reason why you did not accept this action taken?

Options:

A.

Staff have not been trained in the use of the new chemical.


B.

The action assumes that the Health Trust will agree to the change.


C.

The process for making changes to the contract has not been addressed.


D.

The substitute chemical has not been used before in the Health Trust.


E.

The substitute chemical may not be as effective as the original.


Expert Solution
Questions # 30:

During a second-party audit of a dairy farm (by a potential customer) complying with ISO 9001:2015, the auditor verifies that there is large variability in the daily production of the milking yard. The current agreement with their only customer is to provide 2,000 litres per day. However, in the last two years, they have noticed an increasing variability in daily production.

If they produce less than 2,000 litres, they are penalised with a fine of 1.5 pesos for every litre that they do not provide. If they produce more than 2,000 litres, they use the extra milk to feed the pigs.

This process has been in operation for decades. The dairy farm was founded by the grandfather of the current owners, who did not want to alter the established practices.

The auditor raises a nonconformity on the basis that the process is not under control (Clause 8.1).

If you had been the auditor, which one of the following actions would you have accepted?

Options:

A.

Modify the contract with the current customer to provide them with only 1,500 litres of milk per day and make an agreement with a second customer.


B.

Apply the existing process of addressing the risks and opportunities of milk production.


C.

Retain the current contract and try to sell the occasional surplus milk to a second customer.


D.

Analyse the daily dispatch of milk for 7 days to determine its variability.


Expert Solution
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Viewing questions 21-30 out of questions