Pass the API ICP Programs API-571 Questions and answers with CertsForce

According to API RP 571 and API RP 583 (CUI-specific guidance):

“Neutron backscatter techniques are effective in detecting moisture within insulation systems, which can indicate areas of concern for corrosion under insulation (CUI).”

“This method provides non-invasive, quick identification of wet insulation without removing cladding.”

(Reference: API RP 571, Section 4.5.1 – Corrosion Under Insulation and API RP 583 – CUI Detection Techniques)

Thus, neutron backscatter is the preferred NDE method for moisture detection, making option B correct.

According to API RP 941 and API RP 571, High Temperature Hydrogen Attack (HTHA) is highly influenced by hydrogen partial pressure at elevated temperatures:

“The likelihood and rate of HTHA increase with both temperature and hydrogen partial pressure. Operating beyond established material limits on the Nelson Curves can lead to internal decarburization and methane formation in the steel.”

(Reference: API RP 571, Section 4.2.1.3 – High Temperature Hydrogen Attack)

Therefore, among all listed damage types, HTHA is the most directly affected by high hydrogen partial pressures, making option D correct.

According to API RP 571 and API RP 751:

“In HF alkylation units, carbon steel can be used if weld hardness is controlled to ≤ 200 Brinell (BHN). Exceeding this can significantly increase the corrosion rate and susceptibility to cracking.”

“Hard welds act as preferential corrosion sites due to microstructural inhomogeneity and stress concentration.”

(Reference: API RP 571, Section 4.3.3.4 – Hydrofluoric Acid Corrosion; API RP 751, Section 5.3 – Materials of Construction)

Thus, option D is correct.

Comprehensive and Detailed Explanation From Exact Extract:

According to API RP 571, amine stress corrosion cracking (Amine SCC) is a form of environmentally assisted cracking that occurs in alkanolamine systems (e.g., MEA, DEA, DGA) used for acid gas treating. The cracking mechanism requires the simultaneous presence of tensile stress, susceptible microstructure, and an amine environment.

API RP 571 clearly states that Amine SCC occurs primarily in the weld heat affected zone (HAZ) of carbon and low-alloy steels. The reasons include:

The HAZ contains high residual stresses from welding.

The microstructure in the HAZ is metallurgically altered, making it more susceptible than base metal.

Cracks often initiate adjacent to welds, not in the weld metal itself.

Why the other options are incorrect:

Option A (Weld fusion line) is not the primary cracking location.

Option C (Weld metal) generally has different chemistry and lower susceptibility.

Option D (Base metal) typically has lower residual stress and is less prone.

API RP 571 specifically identifies the weld HAZ as the dominant cracking location for Amine SCC.

Referenced Documents (Study Basis):

API RP 571 – Section on Amine Stress Corrosion Cracking

API Corrosion and Materials Study Guide

======================

API RP 751, which governs HF alkylation units, specifies:

“The total residuals of chromium, nickel, and copper in carbon steel used in HF service should be less than 0.15 wt.% to minimize corrosion risk.”

“Higher residuals increase the reactivity and corrosion rate of carbon steel in the presence of HF acid.”

(Reference: API RP 751, Section 5.3 – Materials Specification for HF Units)

Therefore, option A is the correct choice.

Comprehensive and Detailed Explanation From Exact Extract:

High-Temperature Hydrogen Attack (HTHA) is described in API RP 571 and API RP 941 as a damage mechanism where hydrogen reacts with carbides at elevated temperature and pressure, forming methane and causing loss of strength and fissuring.

Prevention is primarily achieved by selecting materials with stable carbides that resist hydrogen attack. Chromium and molybdenum alloying elements:

Form more stable carbides

Reduce susceptibility to methane formation

Extend safe operating limits

Why the other options are incorrect:

Option B may be used in some services but is not the usual prevention method.

Option C is incorrect because RP 941 does not recommend high-nickel alloys as the primary solution.

Option D low-carbon steels are more susceptible, not resistant.

API RP 571 clearly identifies Cr-Mo alloy steels as the standard mitigation approach.

Referenced Documents (Study Basis):

API RP 571 – Section on High-Temperature Hydrogen Attack

API RP 941 – Nelson Curves and Material Selection

======================

Under Thermal Fatigue and Shock, API RP 571 explains:

“Thermal shock damage often initiates at locations with sudden temperature changes, such as quench zones, cold/hot injection points, and areas subjected to rapid cycling.”

“These are critical inspection points for detecting cracking from thermal shock.”

Thus, option B best matches the described mechanism.

API RP 571 under Oxidation:

“Carbon steels and low alloy steels, such as 9 Cr, have poor oxidation resistance at temperatures above 1000°F (540°C), rapidly losing thickness.”

“Stainless steels with higher Cr and Ni content (like 310) have superior oxidation resistance.”

Thus, 9 Cr steel will corrode fastest at 1350°F, making option D correct.

API RP 571 describes under Caustic Corrosion:

“One of the significant contributing factors is caustic accumulation in low-flow or stagnant areas, especially in heat-traced lines or around steam injection points.”

“Localized heating can concentrate caustic solutions, promoting corrosion even in carbon or stainless steels.”

Thus, option C (heat-traced equipment) is the correct and technically accurate choice.

From API RP 571 on Microbiologically Influenced Corrosion (MIC):

“MIC depends on the presence of water, nutrients, and specific microbial species such as SRB (sulfate-reducing bacteria).”

“While flow velocity may influence deposition and oxygen content, MIC can occur in both stagnant and flowing systems. Hence, it's not strongly dependent on velocity.”

Thus, option D is correct — MIC is largely independent of flow velocity.